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Akan Industrial and Automation

PAI

PAI PAITOC Online TOC Analyzer

Online TOC analyzer for wastewater, cooling water and potable water, using UV/persulfate digestion and NDIR detection with ranges up to 0–10,000 ppm.

  • Wastewater and effluent monitoring
  • Cooling water
  • Potable water
PAI PAITOC Online TOC Analyzer

The PAI PAITOC is an online total organic carbon (TOC) analyzer for wastewater, cooling water and potable water. It converts organic carbon to CO₂ by UV/persulfate digestion and measures it with an NDIR detector, covering ranges from 0–100 ppm up to 0–10,000 ppm. Akan Industrial and Automation supplies the PAITOC (also sold as “TOC-Analyser PAITOC”) in Türkiye, including sample filtration, integration and commissioning support.

Why measure TOC online?

Organic compounds are among the most important pollutants in water: they affect biochemical processes, nutrient cycles and biological availability. TOC is the standard sum parameter for organic load, used to monitor effluent, detect product losses into cooling water and control treatment processes.

How the PAITOC TOC analyzer works

  1. The sample is acidified and inorganic carbon (TIC) is purged out.
  2. The sample is transferred into the UV reactor and sodium persulfate is dosed.
  3. Intensive UV radiation drives a radical digestion of the organic compounds to CO₂ for a user-adjustable time.
  4. The CO₂ is stripped and measured by an NDIR detector.

The batch takes about 10 minutes for most applications; the measuring interval is user-adjustable.

Key specifications

Parameter Value
Measuring principle NDIR after UV/persulfate digestion
Ranges 0–100, 0–500, 0–1000, 0–5000, 0–10,000 ppm (others on request)
Measuring interval > 15 min, adjustable
Calibration Manual; automatic calibration or validation (option)
Reproducibility ± 5 % of full scale
Drift < 5 % of full scale in 72 h without calibration at 20 °C
Sample Atmospheric, built-in pump; 0–40 °C; particles up to 200 µm
Reagents Sodium persulfate; nitric acid (or phosphoric acid)
Power supply 85–264 V AC, 45–65 Hz, 100 W
Analog outputs Up to 8 × (0)4–20 mA, galvanically isolated
Alarms System fault, maintenance request (potential-free, NC/NO)
Display 7” TFT touch panel
Housing (H × W × D) 1000 × 500 × 340 mm; IP65 powder-coated steel upper part, IP44 GRP lower part, polycarbonate window
Fire protection According to UL 94-V0
Weight approx. 42 kg
Ambient conditions 0–50 °C; 95 % RH, non-condensing

Operation, maintenance and running costs

  • Electronics and hydraulics sit in separate compartments.
  • Results, alarms and maintenance messages are stored on an SD card; menus are password-protected.
  • An automatic cleaning system keeps the instrument clean, and the operator can carry out all maintenance.
  • Reagent use per measurement: 1.5 ml of 1 M sodium peroxodisulfate and 1.5 ml of 5 % nitric acid – approx. 10 ct per measurement.
  • All wetted parts of the optional filtration unit are PVC and stainless steel; back-flushing is controlled by the analyzer or a separate controller.

Options

  • Automatic calibration and validation – alarms if results fall outside user-defined limits.
  • Multiplexer – up to 8 sample streams per analyzer.
  • Additional digital I/O – e.g. remote start/stop.

Why choose Akan for TOC monitoring?

Akan engineers the full measuring point – sample tap, filtration, analyzer cabinet or shelter, and DCS connection – and supports FAT, SAT and start-up. Related: water and wastewater industry, Organic X Monitor LC for condensate, and online analyzer systems.

Frequently asked questions

How does the PAITOC measure TOC?

Inorganic carbon is removed by acidification and purging. The sample is then digested with sodium persulfate under UV light, and the CO₂ produced is measured by an NDIR detector.

What measuring ranges are available?

Standard ranges are 0–100, 0–500, 0–1000, 0–5000 and 0–10,000 ppm TOC; other ranges are available on request.

How long does one TOC measurement take?

The digestion batch takes about 10 minutes for most applications; the measuring interval is adjustable from 15 minutes upwards.

What does a measurement cost to run?

Each measurement uses about 1.5 ml of 1 M sodium peroxodisulfate and 1.5 ml of 5 % nitric acid, for an operating cost of approximately 10 ct per measurement.

Can the PAITOC handle wastewater with particles?

Particles up to 200 µm are accepted. For wastewater, an optional filtration unit with automatic back-flushing keeps the filter clean.

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