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Akan Industrial and Automation

PAI

PAI Process Colorimeter PCA – Online Photometric Analyzer

Online colorimetric analyzer for heavy metals, nutrients and organics, with two-wavelength optics, turbidity and temperature compensation and up to four channels.

  • Wastewater treatment and discharge monitoring
  • Heavy metals – e.g. Ni, Fe, Cr, Mn, Cu, Zn, Al
  • Nutrients – ammonium, nitrite, nitrate, phosphate
  • Organics – e.g. phenols, formaldehyde, glycols
  • Boiler and process water – e.g. hydrazine, silicate, total hardness
PAI Process Colorimeter PCA – Online Photometric Analyzer

The PAI Process Colorimeter PCA (Process Colorimetric Analyser) is an online photometric analyzer that can be configured for almost any colorimetric method – heavy metals, nutrients such as phosphate and ammonium, and organic compounds. It compensates automatically for sample temperature and turbidity and measures up to four channels with one instrument. Akan Industrial and Automation supplies the PCA in Türkiye and engineers the sampling and integration around it.

What is a process colorimeter used for?

Many industrial processes need reliable online control of critical parameters, and environmental regulations set discharge limits for a growing number of substances. The PCA was designed for this: a flexible instrument that runs 24/7 and is robust not only in hardware but also in its analytical method, tolerating changes in sample colour, turbidity, temperature and matrix.

How the PCA works

  • Temperature compensation – sample and air temperatures are measured and their effect on the colour reaction is corrected automatically.
  • Turbidity compensation – either a sample blank is run in each measurement, or absorbance is measured at a second wavelength and corrected mathematically.
  • Two-wavelength photometer – two LEDs allow two parameters per instrument, or one parameter with turbidity correction.
  • Wide range – measuring cells from 1 mm to 3 cm path length; very high concentrations via automatic dilution up to 1:1000.
  • Automatic calibration – blank and span are measured at set intervals; if drift exceeds a limit, an alarm is raised and the last valid calibration stays in use.
  • Automatic cleaning – after each measurement, at set intervals, and for back-flushing of optional filtration modules.
  • Data storage – up to 1000 time-stamped results, downloadable via RS232.

Key specifications

Parameter Value
Method Colorimetric / photometric
Measuring range Configuration and application dependent
Measuring interval 15–30 min, application dependent
Optics Two-wavelength photometer (LED)
Channels Up to 4
Alarms Threshold, system fault (potential-free, NC/NO)
Status signal Remote control (potential-free)
Analog outputs Up to 4 × 4–20 mA, galvanically isolated, max. 500 Ω
Digital inputs Remote control
Data interface RS232; memory for 1000 results
Housing Wall-mounted; powder-coated steel (electronics, IP55), plastic (hydraulics)
Dimensions (W × D × H) approx. 400 × 250 × 800 mm
Weight approx. 30 kg

Why choose Akan for colorimetric analysis?

Akan works with you to define the method, sample conditioning and filtration, then delivers the analyzer installed, integrated and commissioned. Related: ISE Analyzer/Titrator, water and wastewater industry and analytical instrumentation services.

Frequently asked questions

Which parameters can the PAI Process Colorimeter measure?

Almost any colorimetric method can be implemented, for example aluminium, ammonium, chlorine, chlorine dioxide, chromium (III/VI), copper, free cyanide, formaldehyde, glycols, hardness, hydrazine, hydrogen peroxide, iron, manganese, nickel, nitrate, nitrite, phenols, phosphate, silicate, urea and zinc.

How does the PCA deal with turbid samples?

It compensates turbidity either by measuring a sample blank in each cycle or by measuring at a second wavelength and correcting mathematically, which reduces the need for filtration.

Can one colorimeter measure several streams or parameters?

Yes. The 4-channel multiplexer handles up to four sample streams or parameters (e.g. nitrite and nitrate), each with its own sequences and 4–20 mA output.

How often does the PCA measure?

Typically every 15–30 minutes, depending on the chemistry of the method.

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